Condition monitoring
Condition-Based Maintenance and Monitoring Changes
Imagine knowing in advance which machine or component in your facility might cause problems in the near future. However, many existing devices may lack the technical capability for condition monitoring, even though it could prevent unplanned downtime and unnecessary costs. Equipment modernization often fails due to the high effort and associated costs. Continuous monitoring of relevant parameters provides deeper insight into the actual condition of your machines and systems, enabling early detection of deviations and potential issues. The system supports IIoT through standardized interfaces and can be easily customized for various applications through software.
System Features
- High flexibility thanks to the ability to connect any IO-Link sensors
- Plug-and-play commissioning and data visualization
- Warning messages triggered when user-defined thresholds are exceeded
- IIoT capability via standard interfaces such as MQTT
- Customizable software using Docker technology
What Can Condition Monitoring Do?
The purpose of continuous monitoring is to detect anomalies and potential failures as early as possible and avoid the consequences of malfunctions. Reducing downtime directly increases production efficiency. Machine diagnostics enable proper planning of inspection and repair periods and help extend service life. By continuously monitoring machine conditions, we reduce costs related to failures and premature equipment replacement.
Vibration Monitoring
Monitoring of vibration velocity in four freely definable severity zones (based on DIN ISO 10816-3). Configurable threshold values for pre-warning and main alarm for acceleration (a-RMS) or velocity (v-RMS) in three axes and magnitude.
Temperature Measurement
- Measuring range: 0…70 °C
- Measurement error: ±2 %FS
- Linearity deviation: ±0.75 %FS
Humidity Measurement
- Measuring range: 5…95 %RH
- Resolution: 1 %RH
- Linearity deviation: ±2.5 %FS
Service overview
Why us?
- 1,000+ implementations in intralogistics
- Specialization in automation
- 100+ logistics studies
- Teamwork of experts